Flowserve 2000 Series Digital Positioner Instrukcja Użytkownika
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Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
GENERAL INFORMATION
The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on Valtek
®
StarPac
®
II Intelligent Control
Systems and Logix
TM
2000 Digital Positioners. Product
users and maintenance personnel should thoroughly
review this bulletin prior to installing, operating, or
performing any maintenance on the valve.
More detailed operation instructions are included
in the StarPac II / Logix 2000 Manual; refer to them
when more information is needed.
Separate Valtek Installation, Operation, Maintenance
instructions cover the valve (IOM 1 or IOM 27) and
actuator (IOM 2 or IOM 31) portions of the system and
other accessories. Refer to the appropriate instructions
when this information is needed.
To avoid possible injury to personnel or dam-
age to valve parts, users must strictly adhere
to WARNING and CAUTION notes. Modifying
this product, substituting non-factory parts,
or inferior parts, or using maintenance proce-
dures other than outlined could drastically
affect performance and be hazardous to per-
sonnel and equipment, and may void existing
warranties.
Valtek No. 133389
WARNING: Standard industry safety practices must
be adhered to when working on this, or any, process
control product. Specifically, personal protective
and lifting devices must be used as warranted.
Unpacking
1. While unpacking the StarPac II / Logix 2000 unit,
check the packing list against the materials re-
ceived. Lists describing the system and accesso-
ries are included in each shipping container.
2. When lifting the system from the shipping container,
position lifting straps to avoid damage to tubing and
mounted accessories. Systems with valves up to
eight inches may be lifted by actuator lifting ring. On
larger systems, lift unit using lifting straps or hooks
through the yoke legs and outer end of body.
WARNING: When lifting a valve/actuator as-
sembly with lifting straps, be aware the center
of gravity may be above the lifting point. There-
fore, support must be given to prevent the
valve/actuator from rotating. Failure to do so
can cause serious injury to personnel or dam-
age to nearby equipment.
3. In the event of shipping damage, contact your
shipper immediately.
4. Should any problem arise, contact your Valtek
Control Valve representative.
Valtek StarPac II
Intelligent Control System
Valtek Logix Series 2000
Digital Positioner
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
- Valtek StarPac II 1
- Valtek Logix Series 2000 1
- 16-inch allen wrench 2
- 2-inch nut driver 2
- 32-inch allen wrench 2
- 32-inch screwdriver 2
- 4-inch flat screwdriver 2
- Figure 3: Exploded View 4
- Table I: 5
- Overview 7
- Positioner Operation 7
- Position Feedback System 8
- Pressure Sensor Replacement 8
- Figure 6: Positioner Diagram 8
- Thermocouple Replacement 9
- Keypad Assembly Replacement 10
- Feedback Assembly Replacement 10
- Regulator Filter Replacement 10
- Driver Module Calibration 12
- The Board Stack 12
- Not shown in Figure 3 17
- Pressure Sensor Hardware Kits 20
- Pressure Sensor Gasket Kits 20
Podsumowanie treści
Strona 1 - Valtek Logix Series 2000
42-1Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611GENERAL INFORMATIONThe following instructions are designed to assist inunpack
Strona 2 - 4-inch flat screwdriver
42-10Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Keypad Assembly ReplacementIf, after consulting with the local Valtek or fac
Strona 3
42-11Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 861113. Apply thread locking compound to the four mount-ing holes and fasten the
Strona 4 - Figure 3: Exploded View
42-12Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Driver Module Calibration1. Hook power supply (24 VDC) leads to StarPac II /
Strona 5 - Table I:
42-13Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 86113. Transport the board stack in a static resistant pouch.4. To reinstall the
Strona 6
42-14Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Figure 16: Sensor Troubleshooting Chart
Strona 7 - Positioner Operation
42-15Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Troubleshooting StarPac II / Logix 2000 SystemsFailure Probable Cause Correc
Strona 8 - Figure 6: Positioner Diagram
42-16Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Kit 1 - Upper Door AssemblyPart No. 10060956Item No. Description Quantity1 U
Strona 9 - Thermocouple Replacement
42-17Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Kit 7 - StarPac II/Logix 2000 Electronics BoardAssemblyPart No. 10055130Item
Strona 10 - Regulator Filter Replacement
42-18Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Actuator Shaft Size Air To MountingSize Kit25 0.625 Open 1005945825 0.625 Cl
Strona 11
42-19Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Table IX: ShearStream Rotary Actuator Mounting KitsShaft Size Air To / Shaf
Strona 12 - The Board Stack
42-2Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Figure 1: Shielded Wire DiagramPreferred StarPac II / Logix 2000 Grounding To
Strona 13
42-20Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Pressure and Temperature Sensor Spare Part KitsKit 1 - Viton O-ring Replacem
Strona 14
42-21Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Kit 7 - Remote Mount Pressure Sensor Hardware KitPart No. 10061025Item No. D
Strona 15
42-22Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Table XI: Flush Mount Pressure Sensor Diaphragm Material
Strona 16
42-23Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 86111. Electrical connector cable2. Tubing 0.035-inch wall, (see Table XIII)3. S
Strona 17 - Not shown in Figure 3
Table XIII: 316 Stainless Steel TubingDescription NumberPressure sensor wire tubing (0.50-inch diameter 0.035-inch thick) 10045503Temperature exte
Strona 18
42-3Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Electronics Modulewith Keypad andLocal DisplayAir Lines toCylinder ActuatorUs
Strona 19
42-4Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Figure 3: Exploded View44. Regulator set screw45. Regulator housing screw (4
Strona 20 - Pressure Sensor Gasket Kits
42-5Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611P1 Grnd (Blk)P2 Grnd (Blk)P1 out - (Wht)P2 out - (Wht)P1 out + (Grn)P2 out +
Strona 21
42-6Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611TerminationJumpersSystem Communication DefaultConfigurationStarPac II / Logix
Strona 22
42-7Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611• Power supply: 24 VDC, 300 mA• Digital volt meter with 4 - 20 mA range• Air
Strona 23
42-8Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611Position Feedback SystemThe position feedback linkage of the StarPac II / Log
Strona 24
42-9Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 86117. Align the red dots on the sensor and connector,and reconnect the Lemo conn
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