Flowserve Logix 3200IQ Digital Positioner Instrukcja Użytkownika Pobierz pdf

Flowserve Corporation 1350 N. Mountain Springs Parkway 1978 Foreman Dr.

Flow Control Division Springville, Utah 84663-3004 Cookville, TN 38501

www.flowserve.com Phone: 801 489 2233 Phone: 931 432 4021

FCD AXAIM3200-00 9/04 Page: 1 of 32

Logix 3200IQ Digital Positioner

Automax Logix 3200IQ Digital Positioner

Installation, Operation and Maintenance Instructions

Terms Concerning Safety

The safety terms DANGER, WARNING, CAUTION and NOTE

are used in these instructions to highlight particular dangers

and/or to provide additional information on aspects that may

not be readily apparent.

DANGER: indicates that death, severe personal injury

and/or substantial property damage will occur if proper

precautions are not taken.

WARNING: indicates that death, severe personal injury

and/or substantial property damage can occur if proper

precautions are not taken.

CAUTION: indicates that minor personal injury and/or

property damage can occur if proper precautions are

not taken.

NOTE: indicates and provides additional technical

information, which may not be very obvious even

to qualified personnel. Compliance with other, not

particularly emphasized notes, with regard to transport,

assembly, operation and maintenance and with regard

to technical documentation (e.g., in the operating

instruction, product documentation or on the product

itself) is essential, in order to avoid faults, which in

themselves might directly or indirectly cause severe

personal injury or property damage.

General Information

The following instructions are designed to assist in

unpacking, installing and performing maintenance as

required on Automax Logix

3200IQ digital positioners.

Series 3000 is the term used for all the positioners herein;

however, specific numbers indicate features specific to

model (i.e., Logix 3200 indicates that the positioner has

HART

protocol). See Logix 3200IQ Product Specification

Sheet (AXAPS3200-00) for a breakdown of specific model

numbers. Product users and maintenance personnel should

thoroughly review this bulletin prior to installing, operating,

or performing any maintenance on the valve.

To avoid possible injury to personnel or damage to

valve parts, WARNING and CAUTION notes must be

strictly followed. Modifying this product, substituting

non-factory parts or using maintenance procedures

other than outlined could drastically affect

performance and be hazardous to personnel and

equipment, and may void existing warranties.

WARNING: Standard industry safety practices must be

adhered to when working on this or any process control

product. Specifically, personal protective and lifting

devices must be used as warranted.

Table of Contents

Terms Concerning Safety . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Logix 3200IQ Positioner Overview . . . . . . . . . . . . . . . . . . . 2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Positioner Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Detailed Sequence of Positioner Operations . . . . . . . . . . . . 4

Mounting the Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Tubing Positioner to Actuator . . . . . . . . . . . . . . . . . . . 6

Wiring and Grounding Guidelines. . . . . . . . . . . . . . . . . . . . 6

4-20 mA Command Input Wiring . . . . . . . . . . . . . . . . 6

Grounding Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Compliance Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Cable Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Intrinsically Safe Barriers . . . . . . . . . . . . . . . . . . . . . . 8

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Logix 3200IQ Local Interface Operation. . . . . . . . . . . . 8

Initial DIP Switch Settings. . . . . . . . . . . . . . . . . . . . . . 8

Description of Configuration DIP Switch Settings . . . . 9

Description of Cal DIP Switch Settings . . . . . . . . . . . 10

QUICK-CAL Operation . . . . . . . . . . . . . . . . . . . . . . . . 11

Manual Jog Calibration Operation . . . . . . . . . . . . . . . 11

Local Control of Valve Position . . . . . . . . . . . . . . . . . 11

Factory Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Command Source Reset . . . . . . . . . . . . . . . . . . . . . . 11

Logix 3200IQ Status Condition . . . . . . . . . . . . . . . . . 11

Version Number Checking. . . . . . . . . . . . . . . . . . . . . 13

SoftTools™ Configuration and Diagnostic Software and

HART 275/375 Handheld Communicator . . . . . . . . . . 13

Maintenance and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . 14

Driver Module Assembly . . . . . . . . . . . . . . . . . . . . . . 14

Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Checking or Setting Internal Regulator Pressure . . . . 17

Spool Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Spool Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Stem Position Sensor . . . . . . . . . . . . . . . . . . . . . . . . 18

Main PCB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 20

Customer Interface Board . . . . . . . . . . . . . . . . . . . . . 21

Optional Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Vented Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

HART VHF Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

HART Modem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4-20 mA Analog Output Board . . . . . . . . . . . . . . . . . 23

Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Logix 3200IQ Spare Parts Kits . . . . . . . . . . . . . . . . . . . . . 27

Logix 3200IQ Mounting Kits . . . . . . . . . . . . . . . . . . . . . . 28

Logix O.E.M. Mounting Kits . . . . . . . . . . . . . . . . . . . 28

NAMUR Accessory Mounting Kit Part Numbers . . . . . 28

Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . 29

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

1 2 3 4 5 6 ... 31 32