Flowserve MX Limitorque Instrukcja Użytkownika

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Strona 1 - USER INSTRUCTIONS

Experience In MotionUSER INSTRUCTIONSLimitorque MXElectronic Actuator FCD LMENIM2314-00 – 07/08Maintenance and Spare Parts

Strona 2

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/082cWARNING: Be aware of electrical hazards within the actuator and high-pressure h

Strona 3 - Contents

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0892STEP 8 Slide spring spacer (#1-40) over drive sleeve assembly. 81-40STEP 9 Remou

Strona 4

93Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5 Electronic Assemblies5.1 Control Panel (CP) Table 5.1 – Control

Strona 5

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08945.2 Control Module (Units Supplied Before September 2003)Table 5.2 – Control M

Strona 6

95Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.2.1 RemovalSTEP 1 cWARNING: Hazardous Voltage! Turn off all powe

Strona 7

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0896STEP 4 Disconnect wire harness plugs P1 and P2 from the main power board.4P1P2ST

Strona 8

97Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 7 Remove the control module assembly from actuator housing (lea

Strona 9 - Introduction

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08985.2.2 RemountingIf the standard board set was separated from the DDC and/or I/O

Strona 10 - 1.4 Reference Documents

99Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 12NOTE: Ensure wiring harness bundle routes through the semicir

Strona 11 - MX Actuator Subassembly

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08100STEP 15Connect the 4-pin Molex® harness to plug P4 on the main processor board.

Strona 12 - 2.1.2 Storage

101Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 19Using a 3 mm hex key, install the four M4 screws (#8-25) to

Strona 13 - 2.2 Product Identification

3Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com2 MX Actuator Subassembly Figure 2.1 – Typical MX Actuator13 4 14 9

Strona 14 - 2.3 Maintenance

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081025.2.4 Control Module Return OptionsPlease contact factory for return options.5

Strona 15

103Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comFigure 5.6 shows the location of the EPROM on the Power Board.Figur

Strona 16 - 2.4 Subassembly Removal

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081045.2.5.1 EPROM Storage and HandlingMX through hole control modules contain EPRO

Strona 17 - 2.5.2 Return Procedure

105Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.3 Installation and Removal of SMT Controls (most units supplied

Strona 18

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08106STEP 5 Position the power assembly over the three mounting screw heads (#1-45).

Strona 19 - Remove Actuator

107Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 10If I/O option board is installed, stack the I/O option board

Strona 20

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08108STEP 14 NOTE: The face of the CP may be installed in any one of four 90° increm

Strona 21

109Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.4 Mounting of SMT Controls with 54-point terminal block and fou

Strona 22 - Base (Thrust)

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08110NOTE: Brackets indicate setting for transformer in use. See marking on Power As

Strona 23

111Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.5 Mounting of Standard and Optional Controls with 54-point term

Strona 24

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0842.1 MX Actuator Subassembly ComponentsTable 2.1 – MX Actuator Subassembly Compon

Strona 25

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08112STEP 5 – ANALOG OPTION BOARD CONNECTIONConnect to the control cover using four

Strona 26

113Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comFigure 5.10 – Option Board AssemblyDEVICENET OPTION BOARD GROUNDING

Strona 27 - Mechanical Assemblies

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081145.5.2 RemovalFor removal, follow installation instructions in reverse.5.6 Add

Strona 28 - 4.1.1 Removal

115Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com• After enabling the Modutronic option, if digital inputs are used

Strona 29 - 4.1.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08116Figure 5.12 – Terminal Block5.8.1 Removala

Strona 30 - (40 RPM and greater)

117Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 2 If actuator is already in service, disconnect incoming power

Strona 31 - 4.1.4 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08118STEP 6 Feed the terminal block harness plugs over the contactor assembly (in th

Strona 32

119Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 9Insert the terminal block into the terminal block mounting ca

Strona 33 - 4.2 Declutch

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081205.9 MX Terminal Block (Supplied With Most Actuators Since March 2007)Table 5.7

Strona 34

121Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.10 Control Module-Contactor Assembly (Not required for most actu

Strona 35 - 4.2.1 Removal

5Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comIf your unit incorporates a rising stem application, it may be shippe

Strona 36 - Oil Plug Drains

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08122Figure 5.15 – (continued)".14)631-6($POOFDUPS$POOFDUPS/P$POOFDUPS/P

Strona 37 - 4.2.2 Remounting

123Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 2 Lift contactor assembly until the keyhole slots in the conta

Strona 38

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08124STEP 5Route leads L1, L2, and L3 (input power) to the terminal block cavity.MX-

Strona 39

125Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 8Position the contactor assembly so that the keyhole slots in

Strona 40 - 1-8 Handwheel (1)

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08126STEP 3Disconnect black, blue and brown wires (L1, L2 and L3) from back of termi

Strona 41 - 4.3.2 Remounting

127Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 10Place the cutout in the insulator against the housing wall.

Strona 42

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08128STEP 17Install the control cover and the mounting screws.STEP 18Complete by fol

Strona 43

129Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 4Disconnect the three terminal block wires from l1, l2 and l3

Strona 44 - (MX-85, -140, and -150)

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08130Figure 5.16 – Encoder.9VOJUTXJUI%SJWF4QFFE*%PSSFRVJSFPQ

Strona 45

131Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 1 cWARNING: Hazardous Voltage! Turn off all power sources to

Strona 46

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0862.3 Maintenance2.3.1 Recommended MaintenanceUnder normal operating conditions, t

Strona 47 - 4.4.4 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081325.13.2 RemountingSTEP 3cWARNING: Hazardous Voltage! Turn off all power source

Strona 48

133Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.14 Encoder Drive Cartridge (Most units prior to September 2007)

Strona 49

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081345.14.1 RemovalNOTE: Before removal you must:1. Drain oil.2. Remove the CP co

Strona 50 - 4.5.3 Removal

135Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.14.2 RemountingSTEP 3If actuator uses drive sleeve speed ID 1 or

Strona 51

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081365.15 Removal and Replacement of MX Encoder (Supplied With Most Actuators Sinc

Strona 52

137Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.15.1 RemovalNOTE: Before removal you must:aCAUTION: Potential t

Strona 53 - 4.5.4 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081385.16 Encoder Drive Cartridge (Supplied With Most Actuators Since September 20

Strona 54

139Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.16.1 RemovalNOTE: Before removal you must:1. Drain oil.2. Remo

Strona 55

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081405.16.2 RemountingSTEP 3If actuator uses drive sleeve speed ID 1 or 2, ensure t

Strona 56

141Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.17 Motor Lead Harness (MX-85, -140, and -150)Figure 5.20 – Motor

Strona 57

7Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comFigure 2.3 – Oil Fill/Plug Locations (MX-05 through -40)t.9UPQN

Strona 58 - (MX-10, -20, and -40)

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08142STEP 2Remove the motor lead harness by threading the harness back through the h

Strona 59

143Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 4Remount all removed subassemblies according to the remounting

Strona 60

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08144Tools required:• M3 hex key• M6 hex key• Phillips head screwdriver• Flat he

Strona 61 - 4.7 Thrust Base Type A1/A1E

145Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.18.2 Assembly ProcedureSTEP 1Mount fuse the block assembly (1-54

Strona 62

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08146STEP 3Route the terminal block plug bundle over the top of the reverser assembl

Strona 63

147Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 9Mount new power assembly (1-19) on top of the three standoffs

Strona 64 - 4.7.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08148Figure 5.25 – SSMR (Solid State Motor Reverser)1-181-521-557-271-521-55SOLID ST

Strona 65 - 4.8 Torque Base Type B1

149Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.20 Complete Conversion to SMT ControlsNOTE: In addition to the S

Strona 66 - 4.8.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081506 Spare and Replacement Parts6.1 Guidelines for Recommended Spare PartsSince e

Strona 67 - 4.9 Baseplate Type B4

151Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com6.1.3 Critical Components The following parts are not subject to w

Strona 68 - 4.9.1 Removal

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/088MX-40Top and side-mounted handwheel with handwheel up 40 1.2Top-mounted handwheel

Strona 69

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081526.2.4 Severe DutyThis is defined as open/close service when run loads exceed 3

Strona 70 - 4.9.2 Remounting

153Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comThis page is intentionally blank.

Strona 71 - 4.10 Worm Shaft

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/081547.1 Declaration of ConformityApplication of Council Directive(s)89/336/EC; EMC

Strona 73 - 4.10.2 Remounting

flowserve.comTo find your local Flowserve representative:For more information about Flowserve Corporation, visit www.flowserve.com or www.limitorque.co

Strona 74

9Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comPlease have the following information, found on the actuator nameplat

Strona 75

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0810This page is intentionally blank.

Strona 76 - 4.11.1 Removal

11Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com3 Remove Actuator from Mounting Adapter3.1 Actuator Removal with

Strona 78

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0812STEP 2cWARNING: Potential high-pressure vessel! Before disassembling your actua

Strona 79 - 4.12.1 Removal

13Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 5cWARNING: Hazardous Voltage! Turn off all power sources befor

Strona 80

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08143.2 Actuator Removal with Type A1/A1E Base (Thrust)NOTE: Two proce

Strona 81 - Lubricate areas between

15Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 3cWARNING: Potential for actuated device to change position! T

Strona 82

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0816STEP 6Secure thrust base to mounting adapter with mounting bolts.6STEP 7Actuator

Strona 83

17Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com3.2.3 Removal (Type A1/A1E Base) Actuator and Thrust Base as a Uni

Strona 84

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08183.2.4 Remounting (Type A1/A1E Base) Actuator and Thrust Base as a UnitSTEP 4Ac

Strona 85 - 8BWF4QSJOH

19Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4 Mechanical Assemblies4.1 MotorNOTE: Proper motor testing is requi

Strona 86 - 4.13.1 Removal

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08204.1.1 RemovalSTEP 1cWARNING: Hazardous Voltage! Turn off all power sources to

Strona 87 - 4.13.2 Remounting

21Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.1.2 RemountingSTEP 4cWARNING: Hazardous Voltage! Turn off all po

Strona 88

iLimitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comContents1 Introduction 11.1 Premise 11.2 Procedure Emphasis 11

Strona 89 - -140, and -150)

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0822STEP 7Push the rotor shaft onto the protruding worm shaft, aligning the rotor sh

Strona 90

23Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 1Remove the four (4) socket head cap screws (#4-9) from the mot

Strona 91 - Handwheel Adapter

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0824Figure 4.3 – Motor, Support Plate and Adapter (MX-150)UNIT HOUSING1-154-84-134-1

Strona 92 - 4.14.2 Remounting

25Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com3. Take care not to damage either the O.D. on adapter to I.D on hous

Strona 93

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0826Table 4.5 – Declutch Parts List (MX-20 and -40)Part Number Description Qty.5-1 D

Strona 94

27Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comTable 4.6 – Declutch Parts List (MX-85, -140, and -150)Part Number D

Strona 95

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0828STEP 1cWARNING: Potential to operate while dangerous mechanical parts are expos

Strona 96 - 4.15.1 Removal

29Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 3Withdraw the complete declutch assembly, slightly twisting if

Strona 97 - 4.15.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0830STEP 5aCAUTION: (MX-20 and -40 only) To create proper mating between the cam la

Strona 98

31Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 6 (MX-85, -140, AND -150 ONLY)Set screw adjustment. Install dri

Strona 99

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08ii4.5 Side-Mounted Handwheel With Spur Gear Attachment (MX-40, -85, -140, and -1

Strona 100

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08324.3 Top-Mounted Handwheel (MX-05, -10, -20, and -40)Table 4.7 – Top-Mounted H

Strona 101 - Electronic Assemblies

33Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.3.1 RemovalSTEP 1cWARNING: Potential to operate while dangerous

Strona 102 - September 2003)

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0834STEP 4Align the handwheel slots with the mounting holes. Fit the four screws (#1

Strona 103 - 5.2.1 Removal

35Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.4 Side-Mounted Handwheel Without Spur Gear Attachment (MX-10, -20

Strona 104

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08364.4.1 Side-Mounted Handwheel Without Spur Gear Attachment (MX-85, -140, and -1

Strona 105 - flowserve.com

37Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.4.2 Removal of Side-Mounted Handwheel (MX-10, -20, -85, -140, an

Strona 106 - 5.2.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0838STEP 2 (MX-10 AND -20)aCAUTION: Be aware of inner bearing (#13-8) when removing

Strona 107

39Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.4.4 RemountingSTEP 4Check that bearing (#13-8) is correctly in pl

Strona 108

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08404.5 Side-Mounted Handwheel With Spur Gear Attachment (MX-40, -85, -140, and -1

Strona 109 - 5.2.3 Fuse Replacement

41Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.5.1 MX-85, -140, and -150 Handwheel with SGATable 4.11 – Side-Mou

Strona 110 - &130

iiiLimitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com5.3 Installation and Removal of SMT Controls (most units supplied

Strona 111

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08424.5.2 Removal of HandwheelNOTES: The MX-40 handwheel is mounted with a roll pin

Strona 112 - 5.2.5.3 EPROM Installation

43Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 2aCAUTION: Be aware of inner bearing (#13-8) when removing the

Strona 113 - 5.3.1 Installation

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0844STEP 4Remove the four M6 screws (#13-9) from the worm shaft plate (#13-2).4a13-2

Strona 114

45Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 6If needed, remove the handwheel worm gear assembly (#12-1). (S

Strona 115

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0846STEP 9Ensure O-ring (MX-40) (#13-6) is in place on worm shaft plate.MX-40, -85,

Strona 116 - 5.3.3 Fuse Replacement

47Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 10A AND B - MX-85, -140, AND -150Ensure gasket (#13-6) is place

Strona 117 - 5.4.1 Installation

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0848STEP 11MX-40 (11a)Fit gear (#13-12) onto end of worm shaft (#13-1). Ensure gear

Strona 118 - 5.4.2 Removal

49Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 12A - MX-40Ensure O-ring (#13-19) is in place on worm shaft pla

Strona 119 - 5.5.1 Installation

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08504.6 Converting Top-Mounted Handwheel to Side-Mounted Handwheel (MX-10, -20, an

Strona 120

51Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 2Remove top-mounted handwheel assembly (#1) and handwheel adapt

Strona 121

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08ivFiguresFigure 2.1 – Typical MX Actuator 3Figure 2.2 – MX Nameplate 5Figure 2.3

Strona 122 - 5.5.2 Removal

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0852STEP 5Replace the handwheel adapter (#12-5) with the handwheel worm gear (#12-1)

Strona 123

53Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.7 Thrust Base Type A1/A1ETable 4.12 – Type A1 Thrust Base Parts L

Strona 124 - 5.8.1 Removal

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0854Table 4.13 – Type A1 Thrust Base Parts List (MX-85)Part Number Description Qty.

Strona 125

55Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comTable 4.14 – Type A1 Thrust Base Parts List (MX-85, -140, and -150)

Strona 126 - 5.8.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08564.7.1 RemovalFirst Remove1. Remove actuator from mounting adapter.STEP 1cWARN

Strona 127

57Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.8 Torque Base Type B1Table 4.15 – Type B1 Torque Base Parts List

Strona 128 - Actuators Since March 2007)

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08584.8.1 RemovalFirst Remove1. Remove actuator from mounting adapter.STEP 1cWARN

Strona 129

59Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.9 Baseplate Type B4Table 4.16 – Type B4 Baseplate Parts List Par

Strona 130 - 5.10.1 Removal

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0860Figure 4.17 – Type B4 Baseplate (MX-85, -140, and -150)11-511-411-111-3Stem Nuts

Strona 131 - 5.10.2 Remounting

61Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 1cWARNING: Potential to operate while dangerous mechanical par

Strona 132

vLimitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comFigure 4.28 – MX-85, -140, and -150 Clutch Ring 90Figure 5.1 – Contr

Strona 133

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08624.9.2 RemountingSTEP 3aCAUTION: To ensure actuator is fully secured on mountin

Strona 134

63Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.10 Worm ShaftTable 4.17 – Worm Shaft Parts List Part NumberDescri

Strona 135

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08644.10.1 RemovalFirst Remove1. Remove actuator from mounting adapter.2. Drain o

Strona 136 - After September 2007

65Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.10.2 RemountingSTEP 3Check that the bearing (#3-5) is seated firm

Strona 137 - 5.12.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0866STEP 5Using a hex key, fit the four M6, M8, or M10 screws (#3-9) into the worm s

Strona 138 - 5.13.1 Removal

67Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.11 Drive Sleeve (MX-05 and -10)Table 4.18 – Drive Sleeve Parts Li

Strona 139

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08684.11.1 RemovalFirst Remove1. Remove actuator from mounting adapter.2. Drain o

Strona 140 - 5.13.2 Remounting

69Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.11.2 RemountingSTEP 2aCAUTION: The drive sleeve surface serves a

Strona 141 - September 2007)

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08704.12 Drive Sleeve (MX-20, -40, -85, -140, and -150)Table 4.19 – Drive Sleeve Pa

Strona 142 - 5.14.1 Removal

71Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comFigure 4.21 – MX-85, -140, and -150 10:1 and 13:1 ratios

Strona 143 - 5.14.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08viTable 4.13 – Type A1 Thrust Base Parts List (MX-85) 54Table 4.14 – Type A1 Thru

Strona 144

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0872cWARNING: (MX-85, -140, and -150) The drive sleeve assembly may slip and fall o

Strona 145 - 5.15.2 Remounting

73Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 3 (VIEWED FROM TOP-MOUNTED HANDWHEEL SIDE OF ACTUATOR)aCAUTION

Strona 146 - Part Number Description Qty

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08744.12.3 MX-85, -140, and -150 Optional Drive Sleeve and Baseplate RemovalFirst

Strona 147 - 5.16.1 Removal

75Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 3With help, lift housing straight up and off baseplate and driv

Strona 148 - 5.16.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08764.12.4 MX-85, -140, and -150 Optional Drive Sleeve and Baseplate RemountingSTE

Strona 149 - 5.17.1 Removal

77Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.13 Handwheel Adapter (MX-05)Table 4.20 – Handwheel Adapter Parts

Strona 150 - 5.17.2 Remounting

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08784.13.1 RemovalFirst Remove1. Remove actuator from mounting adapter.2. Drain o

Strona 151

79Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 3 NOTE: The handwheel adapter for the MX-05 is removed and intr

Strona 152 - 5.18.1 Disassembly Procedure

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0880STEP 6 Slide handwheel spacer (#1-9) over handwheel adapter assembly, ensuring w

Strona 153 - 5.18.2 Assembly Procedure

81Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.14 Handwheel Adapter (MX-10, -20 and -40)/Handwheel Worm Gear (M

Strona 154 - BLOCK PLUG

1Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com1 Introduction1.1 PremiseThe Flowserve Limitorque MX actuator compon

Strona 155

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0882Table 4.22 – Handwheel Worm Gear Assembly Parts ListPart Number Description Qty.

Strona 156

83Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.14.1 RemovalFirst Remove1. Top-mounted handwheel (#1-8) or side-

Strona 157

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0884STEP 2 Lift off the retainer plate (#1-32).2STEP 3 Pull the handwheel adapter as

Strona 158 - Spare and Replacement Parts

85Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 6 NOTE: Lightly lubricate quad rings/O-rings before remounting

Strona 159 - 6.2.3 Long-Term Duty

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0886STEP 8 NOTE: Retainer plate (#1-32) may sit slightly above actuator housing unti

Strona 160 - 6.3 Other Concerns

87Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.com4.15 Clutch and Clutch Ring Components (MX-20, -40, -85, -140, and

Strona 161

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08884.15.1 RemovalFirst Remove1. Drain oil.2. Remove top-mounted handwheel (#1-8)

Strona 162 - Regulatory Information

89Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 4 Remove clutch ring (#1-37).MX-85, -140, and -150 (removing cl

Strona 163

Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/0890Table 4.24 – Clutch Ring Assembly Parts ListPart Number Description Qty.15-1 Clu

Strona 164

91Limitorque MX Maintenance and Spare Parts FCD LMENIM2314-00 – 07/08flowserve.comSTEP 5B, C, D (MX-85, -140, AND -150) CONTINUEDFit the clutch ring (

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